STIRWELD FSW TOOLS
FSW tools for aluminium welding
Friction Stir Welding on aluminium 2xxx, 5xxx, 6xxx and 7xxx.
FSW Tools Designed for Durable, High-Quality Aluminium Welds
The challenge
Users of FSW constantly seek tools with optimal endurance. However, this durability must not compromise quality or performance. Moreover, these tools need to be available at a controlled cost. These requirements emphasize the importance of balancing longevity, efficiency, and affordability, highlighting the expectations of users for robust and economically viable solutions.
The Stirweld advantage
At Stirweld, we are redefining excellence in the FSW industry. Our commitment to innovation is evident in our approach to tool production: we employ standardization and mass production to ensure cost-effectiveness without compromising on quality. Every tool benefit from a precise heat treatment process, assuring the stability of its mechanical properties over time. We pride ourselves on our rigorous quality control, ensuring each product meets our exacting standards. One of the hallmarks of our design is the optimized geometry of our tools, crafted to eliminate welding defects and to accelerate the welding process. With a welding lifetime that exceeds 1500 meters, our tools are built to last.
For those specializing in aluminum welding, we offer specialized FSW tools available in both a smart version and a retractable pin version.
Aluminium FSW Tool Collection
Delve into our extensive collection of FSW tools meticulously engineered for aluminium welding. We’ve dedicated countless hours to the design and testing of each tool in our assortment, ensuring they not only meet but exceed industry standards. These tools have been crafted to deliver consistent results, ensuring optimal weld quality, reduced defects and prolonged tool life.
| WELD PENETRATION PER WELDING TYPE | TOOL REFERENCE | |
| 1 to 2 mm butt | 1 to 2 mm lap | F-AA-0,5-X |
| 1 to 3 mm butt | 1 to 3 mm lap | F-AA-1-X |
| 2 to 4.5 mm butt | 2 to 4 mm lap | F-AA-2-X |
| 4 to 6 mm butt | 4 to 5 mm lap | F-AA-3-X |
| 5 to 7 mm butt | 5 to 7 mm lap | F-AA-4-X |
| 6 to 8 mm butt | 6 to 8 mm lap | F-AA-5-X |
| 7 to 10 mm butt | 7 to 10 mm lap | F-AA-6-X |
| 9 to 12 mm butt | 9 to 12 mm lap | F-AA-7-X |
Moving beyond our standard collection, we understand the intricacies and nuances that different projects and industries bring. Recognizing this, we stand ready to cater to bespoke requirements. Whether you’re facing a unique challenge or have specific tooling needs, our team is equipped to develop specialized tools tailored exclusively for your application. Our commitment is to provide solutions that align perfectly with your objectives, fostering efficiency and excellence in your welding endeavors.
What types of aluminium can be welded by FSW?
FSW can be used to weld all aluminium alloys, including those that are not weldable with conventional processes.
With this process, it is now possible to join high-strength aluminium alloys such as the 2000, 6000 and 7000 series.
FSW is also popular for welding 1xxx, 2xxx, 3xxx, 5xxx, 6xxx and some 7xxx types of standard aluminium.
The thickness range is from 1 mm thin sheet to parts up to 10 mm, weldable in one pass. Our FSW tools can weld up to 20 mm in a double pass.
Optimize your Aluminium Welding Now!
Discover the best in FSW tools tailored for aluminium. Whether you’re seeking our standard options or need a customized solution, we’re here to assist. Choose your next step below.
Frequently Asked Questions
Find quick answers to your questions with our FAQ. This section covers a range of common inquiries, providing you with immediate solutions and detailed information.
No, it is important to use an FSW tool that is suitable for the material being welded.
Copper and aluminium react differently to heat during the welding process. If the temperature is too high, copper will tend to stick while aluminium will deform. We recommend choosing the right tool for a copper application or an aluminium application.
To ensure a quality weld for each application, Stirweld has designed FSW tools to suit the materials to be joined.
While you await our response from the FSW technical support center, you may find helpful information in our detailed FAQ section. It offers a wealth of answers to common challenges and is continuously updated to include the latest insights and solutions.
