STIRWELD FSW EQUIPMENT
Milling add-on
Switch from welding to machining in an instant for milling the flash.
![standard tool holder](https://stirweld.com/wp-content/uploads/2023/11/friction-stir-welding-and-milling-hybrid-machine-e1699626641790.webp)
Enhance your machine versatility with our advanced milling add-on designed for FSW heads
Maximize your productivity with our innovative milling add-on: seamlessly transition from welding to machining in a flash. This tool exchange system transforms your setup into a hybrid FSW welding and machining powerhouse, enabling quick milling tasks such as flash removal. Embrace the primary benefit of time efficiency with dual operations on a single machine, all automated and with zero need for manual intervention.
![friction stir welding support](https://stirweld.com/wp-content/uploads/2023/10/FSW-Adaptability.webp)
Enhanced modularity
Effortlessly switch between friction stir welding and machining in moments – complete versatility at your fingertips.
![friction stir welding cost efficiency](https://stirweld.com/wp-content/uploads/2023/11/Milling-speed.webp)
Milling speed
Achieve speeds of up to 5m/min, perfect for swift flash removal on FSW welds, with the added benefit of IP64-rated lubrication compatibility.
![friction stir welding quick setup](https://stirweld.com/wp-content/uploads/2023/10/FSW-rental-option-1.webp)
Universal compatibility
Our add-on is engineered to fit your Standard FSW head, ensuring seamless integration with your existing CNC machinery.
![friction stir welding support](https://stirweld.com/wp-content/uploads/2023/11/No-maintenance.webp)
Maintenance-Free
Benefit from the enduring performance of our quality equipment designed to minimize downtime and maximize efficiency.
Unlocking Friction Stir Welding x Milling: Principle of the Milling Add-On
![friction stir welding application in industry](https://stirweld.com/wp-content/uploads/2023/11/friction-stir-welding-fsw-process-scaled-e1699609305854.webp)
Initiate the Friction Stir Welding process on your parts.
![friction stir welding with flash automation](https://stirweld.com/wp-content/uploads/2023/11/milling-add-on-process-e1699609148160.webp)
The FSW head moves towards the milling add-on. Auto-locating slots on the add-on ensure accurate alignment.
![milling process automation](https://stirweld.com/wp-content/uploads/2023/11/milling-process-e1699609464591.webp)
Commence the milling operation to seamlessly remove any visual flash defects resulting from the welding stage.
![water block friction stir weld](https://stirweld.com/wp-content/uploads/2023/11/liquid-cold-plate-friction-stir-weld-with-the-milling-add-on-scaled-e1699610035413.webp)
Your part is now complete, adhering to the stringent ISO 25239 quality standard and ready for delivery.
Machine Footprint of our Milling Add-on
![cnc milling machine](https://stirweld.com/wp-content/uploads/2023/11/stirweld-milling-add-on-scaled-e1699606837583.webp)
Size | 200-mm long (7.9 in), 200-mm wide (7.9 in), 200-mm high (7.9 in) |
Weight | 13,6 kg |
Minimum spindle nose to table | 500 mm (19.7 in) |
Milling Add-On for FSW Heads: Industrial Application Showcase
![cnc milling and friction stir welding machine for high production](https://stirweld.com/wp-content/uploads/2023/11/milling-and-friction-stir-welding-machine-scaled.webp)
Optimized CNC Solutions for High-Volume Production.
![milling turntable design](https://stirweld.com/wp-content/uploads/2023/11/Efficient-CNC-Turntable-Design-scaled.webp)
Efficient CNC turntable design: simultaneous part loading/unloading and FSW processing.
![milling and friction stir welding automation](https://stirweld.com/wp-content/uploads/2023/11/friction-stir-welding-automation-scaled.webp)
Parts are Friction Stir Welded with an auto-clamping Jig, followed by flash removal via the milling add-on for flawless weld finishes.
Transform Your FSW Process
Revolutionize your CNC setup with our Milling Add-On for FSW Heads. Embrace efficiency and precision in one solution. Contact us to explore how this add-on can elevate your production.