STIRWELD FSW SERVICE

Friction Stir Welding Training

Train your team to become friction stir welding experts with Stirweld’s tailored FSW training – practical, flexible and ISO 25239 compliant.

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Why Choose Stirweld for your Friction Stir Welding Training?

Advanced Technology Understanding

Gain deeper insights into Friction Stir Welding technology for innovative component design.

Master FSW Fundamental Concepts

Boost component development by enhancing design, optimizing welding parameters and increasing speeds.

FSW Proficiency

Enhance the capabilities of your team with state-of-the-art Friction Stir Welding technology.

Streamlined FSW Integration

Gain access to our comprehensive suite of commercial and technical documentation to facilitate the adoption of FSW at your facility.

How our Friction Stir welding Training Works?

At Stirweld, we are dedicated to providing top-notch, customizable training options designed to ensure your team excels in Friction Stir Welding (FSW). Our comprehensive training program is built with flexibility and personalization at its core, allowing us to tailor each session to meet your specific needs and objectives. We understand that every team has unique requirements and learning paces, which is why we offer a range of adaptable training solutions. Here’s an in-depth look at how our training process works:

Varied Modules

Choose from various modules, each lasting half a day.
We offer both classroom and workshop sessions to cover theoretical and practical aspects of FSW.

Total Customization

Enjoy complete freedom in selecting modules to create a tailor-made training program that meets your specific needs.
Our training is designed to adapt to your team’s skill level and learning pace.

Flexible Formats

Classroom Training:

Remote Learning: Accessible learning from anywhere, ensuring convenience and flexibility.
On-Site at Stirweld: Experience optimal training at our state-of-the-art facilities located in France and USA.
At Your Site: We bring the training to you, integrating seamlessly with your operations.

Workshop Training:

Engage in intensive practice sessions, either at our facilities or at your site, to gain hands-on experience and complete immersion in FSW.

Master FSW with our Expert-Led Training

To ensure you and your team achieve proficiency in Friction Stir Welding, our FSW specialists will be dedicated to your learning over the course of the two-day program. They will be available to guide you through the training and to address all your queries as you progress through the course.

Laurent Dubourg

CEO & Cofounder

PhD – M.Sc Engineer: 20 years of research on FSW

Valentin Pecqueur

COO

M.Sc Welding Engineer
IWE N° 01728

Gilles Sevestre

CTO & Cofounder

M.Sc Mechanical Engineer: FSW development for 10 years

David Loisance

Mechanical Design Office Manager

Thibault Drouin

Prototyping Engineer

Jean Cavrois

Prototyping Engineer

Hugues Thezelais

International Welding Engineer

M.Sc Welding Engineer

IWE N° 2202

Detailed Training Modules

Explore our comprehensive range of training modules at Stirweld, each meticulously designed to enhance your team’s proficiency in Friction Stir Welding. Our modules cover both theoretical knowledge and practical skills, ensuring a well-rounded learning experience. Select the modules that best match your team’s requirements and take a step closer to mastering FSW. Below are detailed descriptions of our available modules:

friction stir welding training classroom

Classroom Modules

Introduction to FSW

How to design your welded parts? (casting or LCP)

How to design a clamping system for FSW?

How to qualify your weld according to ISO25239?

Workshop Modules

How to find welding parameters?

Focus on FSW for Liquid Cold Plate

	CONTENT	DURATION	WHY CHOOSE THIS MODULE?	REQUIREMENT	LOCATIONS
CLASSROOM 1: Introduction to FSW	Process FSW: FSW applications Advantages on products FSW key parameters FSW tool specifications Welding parameters Clamping jig design FSW defects	2h	If you have a project and don’t know which welding technology to choose, this module can tell you whether FSW is right for your project.	Technical skills.	Online In our facilities On your site
CLASSROOM 2: How to design your welded parts? (Casting or LCP)	Geometrical requirements Flatness Weld resistance Welding sequence	2h	You know how to design to make it FSW compatible (from scratch or upgrade from previous bonding process – TIG/MIG, screw, laser, glue, EB welding, Brazing…). You have RFQ to answer.	Technical aptitudes. Dedicated training for mechanical designers.	Online In our facilities On your site
CLASSROOM 3: How to design a clamping system?	Why good clamping is necessary? Clamping analysis Design rules, how to draw it, design optimization How to check clamping after manufacturing it?	2h	You know how to design to make it FSW compatible (from scratch or upgrade from previous bonding process – TIG/MIG, screw, laser, glue, EB welding, Brazing…). You have RFQ to answer.	You already know FSW or you have followed our classroom 1 “Introduction to FSW”.	Online In our facilities On your site
CLASSROOM 4: How to qualify your weld according to ISO25239?	Weld a batch of parts and follow the full control quality check: full quality control, quality control and ISO 25239 Understanding and solve FSW defects Parts and clamping supplied by Stirweld	2h	You know FSW defects, how to detect and solve them.	You already know FSW or you have followed our classroom 1 “Introduction to FSW”. Cutting machine in your site.	Online In our facilities On your site
WORKSHOP A: How to find welding parameters?	Determine welding parameters by performing FSW test on the CNC machine: Visual control Parameter impact and parameter determination Introduction for understanding and solving FSW defects	2h30	From scratch you can find your own welding parameter to perform successfull FSW on a new part.	You already know FSW or you have followed our classroom 1 “Introduction to FSW”.	In our facilities
WORKSHOP B: Focus on FSW for liquid cold plate	Determine welding parameters by performing FSW test on the CNC machine: Visual control Parameter impact and parameter determination Introduction for understanding and solving FSW defects	2h30	FSW optimisation and quality control of liquid cold plates.	You already know FSW or you have followed our classroom 2 “How to design your welded parts”.	In our facilities

Our Bonus: all documents and support you need to implement Friction Stir Welding

Benefit from complimentary resources for successful FSW integration, including technical documents like design guidelines, part analysis, and WPS, as well as sales materials like market surveys, PowerPoint presentations, and e-training support.

FAQ – More About Our FSW Training

Find quick answers to your questions with our FAQ. This section covers a range of common inquiries, providing you with immediate solutions and detailed information.

Is the training suitable for companies already using FSW equipment?

Yes. Our modules are designed to support both new adopters and teams already operating FSW machinery. We help you refine parameters, optimize weld quality, and solve real production issues.

Can we train multiple teams across different sites?

Absolutely. We offer multi-site and multi-team training plans, either online or on-site, to ensure consistent knowledge transfer across your organization.

How is training performance evaluated?

While our training is not exam-based, progress is monitored through practical exercises and project-based application. You receive a final assessment based on team engagement and operational readiness.

What industries benefit the most from this training?

Any sector working with aluminium components can benefit, especially automotive, aerospace, rail, and electronics — where FSW brings advantages in strength, precision, and defect reduction.

Do you offer post-training technical follow-up?

Yes. After training, our team remains available for remote or on-site support. We can assist with process adjustments, part qualification, or help integrate FSW into your production line.

Start Your Friction Stir Welding Training Journey

Transform your team into FSW experts with our expert-led Friction Stir Welding training. Contact us today to schedule a session tailored to your needs.

Schedule my training